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DFA Engineer

0f703d0a 3434 47b2 9abb 796253a43552 19000101 000001 · San Jose, CA, US, San Jose, CA · Active · $75,000–$120,000 / year · ADP Workforce Now Recruiting

Job facts

FieldValue
Company0f703d0a 3434 47b2 9abb 796253a43552 19000101 000001
TitleDFA Engineer
Normalized title-
Department / team-
LocationSan Jose, CA, United States
Work model-
Employment typeFull Time
Salary$75,000–$120,000 / year
Statusactive
ATS providerADP Workforce Now Recruiting
Posted / first seen2026-05-07 / 2026-05-31
Changed / last seen2026-06-06 / 2026-06-06

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Linked records

Company0f703d0a 3434 47b2 9abb 796253a43552 19000101 000001
Sourcecd77982b-f91e-4d44-8d02-0c141d0c5224
ATS providerADP Workforce Now Recruiting

Description

Sierra Circuits is a Silicon Valley-based leader in printed circuit board manufacturing and assembly, specializing in high-quality, quick-turn and complex prototypes. With over 35 years of experience, Sierra provides a seamless, end-to-end PCB solution—from design and fabrication to assembly and testing—all under one roof at its state-of-the-art facilities in Sunnyvale, California. Sierra Circuits is committed to supporting engineers and designers through extensive educational resources. The company offers free online tools such as the Stackup Designer, Impedance Calculator, Material Selector, and BOM and DFM Checkers, along with technical blogs, webinars, design guides, and its SierraConnect community forum. Sierra Circuit serves all industries including aerospace, defense, medical, automotive, and telecommunications, building PCBs to the highest industry standards, and keeping innovation at the forefront of everything we do. We are seeking an experienced SMT DFA (Surface Mount Technology Design for Assembly) Engineer to join Sierra Circuit manufacturing team. In this role, you will work closely with design, process, and manufacturing teams to ensure the seamless assembly of printed circuit boards (PCBs) while optimizing product designs for manufacturability. You will be responsible for driving continuous improvements in SMT assembly processes, resolving technical challenges, and ensuring high-quality, cost-effective production. KEY RESPONSIBILITIES: Design for Assembly (DFA): Analyze PCB designs and provide feedback to improve manufacturability and efficiency during SMT production. Collaborate with design engineers to optimize component placements, solder joints, and assembly processes. SMT Process Development: Develop, optimize, and maintain SMT assembly processes including stencil design, solder paste application, component placement, and reflow soldering to ensure high-quality output. Manufacturing Support: Provide technical support and troubleshooting for SMT assembly lines. Collaborate with production teams to identify and resolve issues related to assembly defects, component fit, or solderability. Continuous Improvement: Lead initiatives for process improvements, yield enhancement, and cycle time reduction in SMT production. Implement best practices and drive Lean Manufacturing principles to improve overall efficiency. DFM Analysis: Conduct Design for Manufacturability (DFM) analysis on new and existing products, identifying potential design and process risks and offering solutions to minimize production disruptions and improve yields. Equipment Selection & Maintenance: Recommend SMT equipment upgrades or new purchases to enhance assembly capabilities. Ensure SMT machinery is properly calibrated and maintained. Develop Manufacturing Process Instructions (MPI’s) & Rework Instructions. Ensure that all proper documentation and data is available for all assembly jobs. Work with Assembly Management Team to completely implement/monitor Assembly Management System. Be available as back-up for walk-through, site audits, or any other requests from customers and partners. Quality Assurance: Collaborate with the quality engineering team to define inspection criteria, conduct root cause analysis of assembly defects, and implement corrective actions. Documentation & Reporting: Maintain detailed documentation of process parameters, technical issues, and solutions. Report findings and recommendations to relevant stakeholders. Cross-functional Collaboration: Work closely with cross-functional teams including product design, process engineering, quality assurance, and supply chain to ensure product designs are optimized for manufacturability and meet production requirements. Work extended hours based on company needs and be available for after hour emergency calls. Perform other duties as assigned. QUALIFICATIONS - KNOWLEDGE/SKILLS- EXPERIENCE: Education: Bachelor's degree in Mechanical Engineering, Electrical Engineering, or a related field. Equivalent experience will be considered. Experience: 5+ years of experience in SMT/DFA engineering in a high-volume manufacturing environment. Technical Skills: Strong understanding of SMT assembly processes including stencil printing, pick-and-place, reflow soldering, and automated optical inspection (AOI). Proficiency in Design for Manufacturability (DFM) and DFA principles. Experience with SMT programming, equipment setup, and troubleshooting. Familiarity with PCB design tools such as Altium Designer, Cadence Allegro, or similar. Familiar with schematics, PCB fabrication drawings and electronic components that are mounted on electronic assemblies. Able to evaluate Gerber files Problem-solving: Ability to diagnose and resolve complex assembly and design issues. Communication: Strong verbal and written communication skills for interfacing with multiple teams. Certifications: IPC-A-610 or J-STD-001 certifications are preferred. Excellent written and verbal sales communication skills. Ability to perform at the highest level in a fast-paced environment. Excellent oral and written communication skills. Exceptional multi-tasking, organizational skills, strong attention to detail and accuracy. Strong interpersonal skills and ability to work with all levels of management Self-motivator and a sense of ownership and urgency. Must be able to maintain confidentiality & professionalism at all times. Proficient in Microsoft Office using Excel, PowerPoint, and Word required. Preferred Skills: Experience with Lean Manufacturing, Six Sigma, or other continuous improvement methodologies. Familiarity with high-reliability manufacturing industries such as automotive, aerospace, or medical devices. PHYSICAL DEMANDS : The physical demands described here represent those that an employee must meet to perform the essential functions of this job successfully. While performing the duties of this job, the employee is regularly required to talk or hear. The employee must frequently stand, walk, and reach with hands and arms. The ability to lift 20 lbs., open filing cabinets, and bend, stand, or climb on step ladders as necessary. ENVIRONMENT : Clean Manufacturing SMT Environment California Salary Range: $75,000 - 120,000 Annually What We Offer Full - Time, non-exempt position Excellent benefits package includes; Medical (HMO & PPO), Dental, Vision, Flexible Spending Accounts, Basic Life/ADD, Voluntary Benefits Vacation, sick and paid holidays Day Shift Typically 9AM - 6PM

Full job record

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First Seen At2026-05-31 18:55:50Z
Last Seen At2026-06-06 12:51:13Z
Last Checked At2026-06-06 12:51:13Z
Last Changed At2026-06-06 12:51:13Z
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    "requisitionDescription": "<div><div><div><div><div><div><div><span style=\"font-size: 12px; font-family: arial, sans-serif; color: rgb(0, 0, 0);\">Sierra Circuits is a Silicon Valley-based leader in printed circuit board manufacturing and assembly, specializing in high-quality, quick-turn and complex prototypes. With over 35 years of experience, Sierra provides a seamless, end-to-end PCB solution&mdash;from design and fabrication to assembly and testing&mdash;all under one roof at its state-of-the-art facilities in Sunnyvale, California. Sierra Circuits is committed to supporting engineers and designers through extensive educational resources. The company offers free online tools such as the Stackup Designer, Impedance Calculator, Material Selector, and BOM and DFM Checkers, along with technical blogs, webinars, design guides, and its SierraConnect community forum. Sierra Circuit serves all industries including aerospace, defense, medical, automotive, and telecommunications, building PCBs to the highest industry standards, and keeping innovation at the forefront of everything we do.</span></div><p><span style=\"font-size: 12px; font-family: arial, sans-serif; color: rgb(0, 0, 0);\"><br></span></p><div><span style=\"color: rgb(0, 0, 0); font-style: italic;\"><span style=\"font-style: normal; font-size: 12px; font-family: arial, sans-serif;\">We are seeking an experienced SMT DFA (Surface Mount Technology Design for Assembly) Engineer to join Sierra Circuit manufacturing team. In this role, you will work closely with design, process, and manufacturing teams to ensure the seamless assembly of printed circuit boards (PCBs) while optimizing product designs for manufacturability. You will be responsible for driving continuous improvements in SMT assembly processes, resolving technical challenges, and ensuring high-quality, cost-effective production.</span></span><p style='margin-right:0in;margin-left:0in;font-size:15px;font-family:\"Times New Roman\",serif;margin:0in;'><span style=\"font-size: 12px; font-family: arial, sans-serif; color: rgb(0, 0, 0);\"><br></span></p><p style='margin-right:0in;margin-left:0in;font-size:15px;font-family:\"Times New Roman\",serif;margin:0in;background:white;'><span style=\"font-size: 12px; font-family: arial, sans-serif; color: rgb(0, 0, 0);\"><strong>KEY RESPONSIBILITIES:</strong></span><span style=\"color: rgb(0, 0, 0); font-size: 12px; font-family: arial, sans-serif;\">&nbsp;</span></p><ul style=\"list-style-type: disc;margin-left: -0.25in;\"><li style=\"font-size: 12px; font-family: arial, sans-serif; color: rgb(0, 0, 0);\"><span style=\"font-style: italic;\">Design for Assembly (DFA): Analyze PCB designs and provide feedback to improve manufacturability and efficiency during SMT production. Collaborate with design engineers to optimize component placements, solder joints, and assembly processes.</span></li><li style=\"font-size: 12px; font-family: arial, sans-serif; color: rgb(0, 0, 0);\"><span style=\"font-style: italic;\">SMT Process Development: Develop, optimize, and maintain SMT assembly processes including stencil design, solder paste application, component placement, and reflow soldering to ensure high-quality output.</span></li><li style=\"font-size: 12px; font-family: arial, sans-serif; color: rgb(0, 0, 0);\"><span style=\"font-style: italic;\">Manufacturing Support: Provide technical support and troubleshooting for SMT assembly lines. Collaborate with production teams to identify and resolve issues related to assembly defects, component fit, or solderability.</span></li><li style=\"font-size: 12px; font-family: arial, sans-serif; color: rgb(0, 0, 0);\"><span style=\"font-style: italic;\">Continuous Improvement: Lead initiatives for process improvements, yield enhancement, and cycle time reduction in SMT production. Implement best practices and drive Lean Manufacturing principles to improve overall efficiency.</span></li><li style=\"font-size: 12px; font-family: arial, sans-serif; color: rgb(0, 0, 0);\"><span style=\"font-style: italic;\">DFM Analysis: Conduct Design for Manufacturability (DFM) analysis on new and existing products, identifying potential design and process risks and offering solutions to minimize production disruptions and improve yields.</span></li><li style=\"font-size: 12px; font-family: arial, sans-serif; color: rgb(0, 0, 0);\"><span style=\"font-style: italic;\">Equipment Selection &amp; Maintenance: Recommend SMT equipment upgrades or new purchases to enhance assembly capabilities. Ensure SMT machinery is properly calibrated and maintained.</span></li><li style=\"font-size: 12px; font-family: arial, sans-serif; color: rgb(0, 0, 0);\"><span style=\"font-style: italic;\"><span style=\"line-height: 115%;\">Develop Manufacturing Process Instructions (MPI&rsquo;s) &amp; Rework Instructions.</span></span></li><li style=\"font-size: 12px; font-family: arial, sans-serif; color: rgb(0, 0, 0);\"><span style=\"font-style: italic;\"><span style=\"line-height: 115%;\">Ensure that all proper documentation and data is available for all assembly jobs.&nbsp;</span></span></li><li style=\"font-size: 12px; font-family: arial, sans-serif; color: rgb(0, 0, 0);\"><span style=\"font-style: italic;\"><span style=\"line-height: 115%;\">Work with Assembly Management Team to completely implement/monitor Assembly Management System.</span></span></li><li style=\"font-size: 12px; font-family: arial, sans-serif; color: rgb(0, 0, 0);\"><span style=\"font-style: italic;\"><span style=\"line-height: 115%;\">Be available as back-up for walk-through, site audits, or any other requests from customers and partners. &nbsp;</span></span></li><li style=\"font-size: 12px; font-family: arial, sans-serif; color: rgb(0, 0, 0);\"><span style=\"font-style: italic;\"><span style=\"line-height: 115%;\">Quality Assurance: Collaborate with the quality engineering team to define inspection criteria, conduct root cause analysis of assembly defects, and implement corrective actions.</span></span></li><li style=\"font-size: 12px; font-family: arial, sans-serif; color: rgb(0, 0, 0);\"><span style=\"font-style: italic;\"><span style=\"line-height: 115%;\">Documentation &amp; Reporting: Maintain detailed documentation of process parameters, technical issues, and solutions. Report findings and recommendations to relevant stakeholders.</span></span></li><li style=\"font-size: 12px; font-family: arial, sans-serif; color: rgb(0, 0, 0);\"><span style=\"font-style: italic;\"><span style=\"line-height: 115%;\">Cross-functional Collaboration: Work closely with cross-functional teams including product design, process engineering, quality assurance, and supply chain to ensure product designs are optimized for manufacturability and meet production requirements.</span></span></li><li style=\"font-size: 12px; font-family: arial, sans-serif; color: rgb(0, 0, 0);\"><span style=\"font-style: italic;\"><span style=\"line-height: 115%;\">Work extended hours based on company needs and be available for after hour emergency calls.</span></span></li><li style=\"font-size: 12px; font-family: arial, sans-serif; color: rgb(0, 0, 0);\">Perform other duties as assigned.</li></ul><p style='margin-right:0in;margin-left:0in;font-size:15px;font-family:\"Times New Roman\",serif;margin:0in;'><span style=\"font-size: 12px; font-family: arial, sans-serif; color: rgb(0, 0, 0);\"><strong>QUALIFICATIONS - KNOWLEDGE/SKILLS- EXPERIENCE:</strong></span></p><ul type=\"disc\" style=\"margin-bottom:0in;\"><li style=\"margin: 0in; font-size: 12px; font-family: arial, sans-serif; color: rgb(0, 0, 0);\"><span style=\"font-style: italic;\"><span style=\"font-style: normal;\">Education: Bachelor&#39;s degree in Mechanical Engineering, Electrical Engineering, or a related field. Equivalent experience will be considered.</span></span></li><li style=\"margin: 0in; font-size: 12px; font-family: arial, sans-serif; color: rgb(0, 0, 0);\"><span style=\"font-style: italic;\"><span style=\"font-style: normal;\">Experience: 5+ years of experience in SMT/DFA engineering in a high-volume manufacturing environment.</span></span></li><li style=\"margin: 0in; font-size: 12px; font-family: arial, sans-serif; color: rgb(0, 0, 0);\"><span style=\"font-style: italic;\"><span style=\"font-style: normal;\">Technical Skills:</span></span><ul type=\"circle\" style=\"margin-bottom: 0in; font-size: initial; font-family: initial; color: initial;\"><li style=\"margin-top: 0in; margin-right: 0in; margin-bottom: 0in; font-size: 12px; font-family: arial, sans-serif; color: rgb(0, 0, 0);\"><span style=\"font-style: italic;\"><span style=\"font-style: normal;\">Strong understanding of SMT assembly processes including stencil printing, pick-and-place, reflow soldering, and automated optical inspection (AOI).</span></span></li><li style=\"margin-top: 0in; margin-right: 0in; margin-bottom: 0in; font-size: 12px; font-family: arial, sans-serif; color: rgb(0, 0, 0);\"><span style=\"font-style: italic;\"><span style=\"font-style: normal;\">Proficiency in Design for Manufacturability (DFM) and DFA principles.</span></span></li><li style=\"margin-top: 0in; margin-right: 0in; margin-bottom: 0in; font-size: 12px; font-family: arial, sans-serif; color: rgb(0, 0, 0);\"><span style=\"font-style: italic;\"><span style=\"font-style: normal;\">Experience with SMT programming, equipment setup, and troubleshooting.</span></span></li><li style=\"margin-top: 0in; margin-right: 0in; margin-bottom: 0in; font-size: 12px; font-family: arial, sans-serif; color: rgb(0, 0, 0);\"><span style=\"font-style: italic;\"><span style=\"font-style: normal;\">Familiarity with PCB design tools such as Altium Designer, Cadence Allegro, or similar.</span></span></li><li style=\"margin-top: 0in; margin-right: 0in; margin-bottom: 0in; font-size: 12px; font-family: arial, sans-serif; color: rgb(0, 0, 0);\"><span style=\"font-style: italic;\"><span style=\"font-style: normal;\">Familiar with schematics, PCB fabrication drawings and electronic components that are mounted on electronic assemblies.</span></span></li><li style=\"margin-top: 0in; margin-right: 0in; margin-bottom: 0in; font-size: 12px; font-family: arial, sans-serif; color: rgb(0, 0, 0);\"><span style=\"font-style: italic;\"><span style=\"font-style: normal;\">Able to evaluate Gerber files</span></span></li></ul></li><li style=\"margin: 0in; font-size: 12px; font-family: arial, sans-serif; color: rgb(0, 0, 0);\"><span style=\"font-style: italic;\"><span style=\"font-style: normal;\">Problem-solving: Ability to diagnose and resolve complex assembly and design issues.</span></span></li><li style=\"margin: 0in; font-size: 12px; font-family: arial, sans-serif; color: rgb(0, 0, 0);\"><span style=\"font-style: italic;\"><span style=\"font-style: normal;\">Communication: Strong verbal and written communication skills for interfacing with multiple teams.</span></span></li><li style=\"margin: 0in; font-size: 12px; font-family: arial, sans-serif; color: rgb(0, 0, 0);\"><span style=\"font-style: italic;\"><span style=\"font-style: normal;\">Certifications: IPC-A-610 or J-STD-001 certifications are preferred.</span></span></li></ul><ul style=\"list-style-type: disc;\"><li style=\"font-size: 12px; font-family: arial, sans-serif; color: rgb(0, 0, 0);\">Excellent written and verbal sales communication skills.</li><li style=\"font-size: 12px; font-family: arial, sans-serif; color: rgb(0, 0, 0);\">Ability to perform at the highest level in a fast-paced environment.</li></ul><ul style=\"margin-bottom:0in;margin-top:0in;\" type=\"disc\"><li style=\"margin: 0in; font-size: 12px; font-family: arial, sans-serif; color: rgb(0, 0, 0); background: white;\">Excellent oral and written communication skills.&nbsp;</li><li style=\"margin: 0in; font-size: 12px; font-family: arial, sans-serif; color: rgb(0, 0, 0); background: white;\">Exceptional multi-tasking, organizational skills, strong attention to detail and accuracy.</li><li style=\"margin: 0in; font-size: 12px; font-family: arial, sans-serif; color: rgb(0, 0, 0); background: white;\">Strong interpersonal skills and ability to work with all levels of management</li><li style=\"margin: 0in; font-size: 12px; font-family: arial, sans-serif; color: rgb(0, 0, 0); background: white;\">Self-motivator and a sense of ownership and urgency.</li><li style=\"margin: 0in; font-size: 12px; font-family: arial, sans-serif; color: rgb(0, 0, 0); background: white;\">Must be able to maintain confidentiality &amp; professionalism at all times.</li><li style=\"margin: 0in; font-size: 12px; font-family: arial, sans-serif; color: rgb(0, 0, 0); background: white;\">Proficient in Microsoft Office using Excel, PowerPoint, and Word required.</li></ul><p style='margin-right:0in;margin-left:0in;font-size:15px;font-family:\"Times New Roman\",serif;margin:0in;background:white;'><span style=\"color: rgb(0, 0, 0); font-size: 12px; font-family: arial, sans-serif;\">&nbsp;</span></p><p style='margin-right:0in;margin-left:0in;font-size:15px;font-family:\"Times New Roman\",serif;margin:0in;'><span style=\"color: rgb(0, 0, 0); font-style: italic;\"><span style=\"font-style: normal; font-size: 12px; font-family: arial, sans-serif;\">Preferred Skills:</span></span></p><ul type=\"disc\" style=\"margin-bottom:0in;\"><li style=\"margin: 0in; font-size: 12px; font-family: arial, sans-serif; color: rgb(0, 0, 0);\"><span style=\"font-style: italic;\"><span style=\"font-style: normal;\">Experience with Lean Manufacturing, Six Sigma, or other continuous improvement methodologies.</span></span></li><li style=\"margin: 0in; font-size: 12px; font-family: arial, sans-serif; color: rgb(0, 0, 0);\"><span style=\"font-style: italic;\"><span style=\"font-style: normal;\">Familiarity with high-reliability manufacturing industries such as automotive, aerospace, or medical devices.</span></span></li></ul><p style='margin-right:0in;margin-left:0in;font-size:15px;font-family:\"Times New Roman\",serif;margin:0in;background:white;'><span style=\"color: rgb(0, 0, 0); font-size: 12px; font-family: arial, sans-serif;\">&nbsp;</span></p><p style='margin-right:0in;margin-left:0in;font-size:15px;font-family:\"Times New Roman\",serif;margin:0in;'><span style=\"font-size: 12px; font-family: arial, sans-serif; color: rgb(0, 0, 0);\"><strong>PHYSICAL DEMANDS</strong></span><span style=\"font-size: 12px; color: rgb(0, 0, 0); font-family: arial, sans-serif;\">: &nbsp; The physical demands described here represent those that an employee must meet to perform the essential functions of this job successfully. While performing the duties of this job, the employee is regularly required to talk or hear. The employee must frequently stand, walk, and reach with hands and arms. The ability to lift 20 lbs., open filing cabinets, and bend, stand, or climb on step ladders as necessary.</span></p><p style='margin-right:0in;margin-left:0in;font-size:15px;font-family:\"Times New Roman\",serif;margin:0in;'><span style=\"font-size: 12px; color: rgb(0, 0, 0); font-family: arial, sans-serif;\">&nbsp;</span></p><p style='margin-right:0in;margin-left:0in;font-size:15px;font-family:\"Times New Roman\",serif;margin:0in;'><span style=\"font-size: 12px; font-family: arial, sans-serif; color: rgb(0, 0, 0);\"><strong>ENVIRONMENT</strong></span><span style=\"font-size: 12px; color: rgb(0, 0, 0); font-family: arial, sans-serif;\">: &nbsp; Clean Manufacturing SMT Environment</span></p><p style='margin-right:0in;margin-left:0in;font-size:15px;font-family:\"Times New Roman\",serif;margin:0in;'><span style=\"font-size: 12px; font-family: arial, sans-serif; color: rgb(0, 0, 0);\"><br></span></p><p style='margin-right:0in;margin-left:0in;font-size:15px;font-family:\"Times New Roman\",serif;margin:0in;'><span style=\"font-size: 12px; color: rgb(0, 0, 0);\"><span style=\"font-family: arial, sans-serif;\">California Salary Range: </span><span style=\"font-family: arial, sans-serif;\" id=\"isPasted\">$75,000 - 120,000 Annually</span></span></p><p style='margin-right:0in;margin-left:0in;font-size:15px;font-family:\"Times New Roman\",serif;margin:0in;'><span style=\"font-family: arial, sans-serif; font-size: 12px;\"><br></span></p><p style=\"margin-left:0in;\" data-pasted=\"true\"><span style=\"font-family: arial, sans-serif; font-size: 12px;\"><strong><u>What We Offer</u></strong></span></p><ul type=\"disc\"><li style=\"margin-left: 0in; font-family: arial, sans-serif; font-size: 12px;\">Full - Time, non-exempt position</li><li style=\"margin-left: 0in; font-family: arial, sans-serif; font-size: 12px;\">Excellent benefits package includes; Medical (HMO &amp; PPO), Dental, Vision, Flexible Spending Accounts, Basic Life/ADD, Voluntary Benefits</li><li style=\"margin-left: 0in; font-family: arial, sans-serif; font-size: 12px;\">Vacation, sick and paid holidays</li></ul></div></div></div></div></div></div></div>\n<br/>Day Shift Typically 9AM - 6PM",
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