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Staff Materials Processing Engineer

VulcanForms · Devens, MA, United States · On Site · Active · $130,000–$179,000 / year · Rippling ATS

Job facts

FieldValue
CompanyVulcanForms
TitleStaff Materials Processing Engineer
Normalized title-
Department / teamEngineering
LocationDevens, MA, United States
Work modelOn Site
Employment typeFull Time
Salary$130,000–$179,000 / year
Statusactive
ATS providerRippling ATS
Posted / first seen2026-05-19 / 2026-05-29
Changed / last seen2026-06-06 / 2026-06-06

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PageWhat it containsOpen
Company jobsActive postings from VulcanForms.Open
Company breakdownsRole, location, ATS, and work model facets for this company.Open
ATS provider jobsActive postings observed through Rippling ATS.Open
Provider filtered searchThe same provider as a filtered job collection.Open
City jobsActive postings in Devens.Open
Department jobsActive postings in Engineering.Open
Work model jobsActive On Site postings.Open
Lifecycle eventsOpen, update, close, and reopen events for this posting.Open
Original postingCanonical source or apply URL captured from the ATS.Open

Linked records

CompanyVulcanForms
Source96d5cbef-4f3b-4771-be4b-879921e69ce9
ATS providerRippling ATS

Description

company About Us Founded in 2015 to develop the world’s first industrially scalable laser metal additive manufacturing solution, VulcanForms is reshaping how the world manufactures critical products. We build and operate advanced digital infrastructure that enables innovation, accelerates growth, and supports sustainability across aerospace, defense, medical, and other essential industries. Through our vertically integrated capabilities, including scalable additive manufacturing and precision machining, we deliver true end-to-end production at scale by combining cutting-edge technology with a foundation of proven industrial craftsmanship. Our team brings deep expertise in manufacturing, materials science, software, automation, and operations, united by a shared commitment to quality, curiosity, and accountability. We foster an inclusive culture where people take ownership, solve meaningful problems, and continuously learn, because we believe diverse perspectives lead to better outcomes. role Job Purpose As the Staff Materials Processing Engineer at VulcanForms Inc., you will serve as the principal technical authority responsible for developing, optimizing, and qualifying all post-build processing methodologies for advanced, additively manufactured metal components. You will lead the technical strategy for post-print operations—including industrial heat treatment, hot isostatic pressing (HIP), chemical surface finishing, and advanced mechanical testing—to ensure that laser powder bed fusion (LPBF) components meet strict aerospace, defense, and medical industry requirements. Operating as a high-level subject matter expert (SME), you will bridge the gap between materials science R&D and high-volume production, authoring foundational company-wide material specifications, governing metallurgical laboratory practices, and delivering technical certification frameworks for our most strategic global customers. Key Responsibilities Architect and qualify scalable, production-ready thermal and surface post-processing parameters (vacuum heat-treating, HIP, chemical/mechanical surface improvements) for complex material systems, including Titanium alloys, Nickel-based Superalloys, and Stainless Steels. Author, approve, and maintain company-wide material and process specifications, establishing the definitive inspection and qualification protocols required for flight, defense, and medical-grade hardware. Govern metallurgical laboratory operations and testing methodologies, driving advanced destructive and non-destructive testing (NDT) campaigns to substantiate component integrity and microstructural compliance. Lead high-level microstructural characterization and failure analysis investigations utilizing advanced optical microscopy, Scanning Electron Microscopy (SEM), and Energy Dispersive X-ray Spectroscopy (EDS) to solve complex manufacturing blocks. Design and oversee comprehensive mechanical testing campaigns (including tension, fracture toughness, and advanced fatigue testing like Axial and Rotating Beam fatigue) and implement robust statistical data analysis to validate part performance. Serve as the primary technical interface for tier-one customers and regulatory auditors; compile technical reports, deliver engineering presentations, and own the final certification documentation. Provide technical mentorship and coaching to junior materials engineers and lab technicians, raising the organization's collective technical capability while championing a culture of strict safety compliance (handling acids, bases, and heavy equipment). Qualifications 8+ years of progressive engineering experience in an aerospace, defense, power generation, or medical implant materials laboratory environment. Bachelor’s degree in Materials Science, Metallurgical Engineering, or a related discipline. Master’s or Ph.D. is highly preferred. Expert-level understanding of physical metallurgy, phase transformations, and post-processing reactions specifically tailored to Laser Powder Bed Fusion (LPBF) or related metal additive manufacturing technologies. Proven track record of developing and scaling industrial-scale thermal profiles utilizing vacuum furnaces and Hot Isostatic Pressing (HIP) infrastructure. Expert hands-on proficiency in metallographic sample preparation, optical microscopy, SEM, and EDS analysis. Deep background in managing and analyzing complex mechanical testing protocols (tensile, fatigue, creep) along with strong familiarity with NDT inspection methodologies. Exceptional communication and technical writing skills, with a proven ability to lead cross-functional alignment between R&D, Quality, Operations, and external stakeholders. VulcanForms offers a competitive salary and equity package. Actual compensation is based on factors such as the candidate's skills, qualifications, and experience. In addition, VulcanForms provides comprehensive benefits including medical, dental, vision, and life insurance; generous paid time off; and a 401(k) plan with company match. The annual base salary range for this position is $130,000 to $179,000.

Full job record

Job ID2e5df26901cd89b257f74b0858a057dbfef5cc20
Org ID87388a79-54c9-458f-9fbd-75f805551938
Source ID96d5cbef-4f3b-4771-be4b-879921e69ce9
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TitleStaff Materials Processing Engineer
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Location TextDevens, MA, United States
DepartmentEngineering
Team
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Remote Policy
CountryUnited States
RegionMA
CityDevens
Salary Rawsalary range for this position is $130,000 to $179,000.
Salary Min130,000
Salary Max179,000
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Salary Periodyear
Source URLhttps://ats.rippling.com/vulcanforms/jobs/1383cb83-eaf8-42c4-aeca-3079a583c864
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First Seen At2026-05-29 07:17:01Z
Last Seen At2026-06-06 08:45:01Z
Last Checked At2026-06-06 08:45:01Z
Last Changed At2026-06-06 08:45:01Z
Inactive At
Source Posted At2026-05-19 20:34:53Z
Source Updated At
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You will lead the technical strategy for post-print operations—including industrial heat treatment, hot isostatic pressing (HIP), chemical surface finishing, and advanced mechanical testing—to ensure that laser powder bed fusion (LPBF) components meet strict aerospace, defense, and medical industry requirements.</span></p><p style=\"font-family:&quot;Basel Grotesk&quot;,Arial,sans-serif;font-size:11pt;font-weight:400;line-height:1.6;letter-spacing:0.25px;margin:4px 0px;padding:0px;text-align:justify;\"><span style=\"white-space:pre-wrap;\">Operating as a high-level subject matter expert (SME), you will bridge the gap between materials science R&amp;D and high-volume production, authoring foundational company-wide material specifications, governing metallurgical laboratory practices, and delivering technical certification frameworks for our most strategic global customers.</span></p><h6 style=\"font-family:&quot;Basel Grotesk&quot;,Arial,sans-serif;line-height:1.6;font-size:13pt;font-weight:600;letter-spacing:0.25px;margin-top:8px;margin-bottom:4px;padding-left:0px;\"><b><strong style=\"white-space:pre-wrap;\">Key Responsibilities</strong></b></h6><ul data-pattern=\"discCircleSquare\" data-depth=\"1\" style=\"font-family:&quot;Basel Grotesk&quot;,Arial,sans-serif;font-size:11pt;font-weight:400;margin:8px 0px;line-height:1.6;padding:0px 0px 0px 32px;list-style-type:disc;\"><li style=\"font-size:11pt;margin:3px 0px;letter-spacing:0.25px;line-height:1.6;\"><span style=\"font-size:11pt;white-space:pre-wrap;\">Architect and qualify scalable, production-ready thermal and surface post-processing parameters (vacuum heat-treating, HIP, chemical/mechanical surface improvements) for complex material systems, including Titanium alloys, Nickel-based Superalloys, and Stainless Steels.</span></li><li style=\"font-size:11pt;margin:3px 0px;letter-spacing:0.25px;line-height:1.6;\"><span style=\"font-size:11pt;white-space:pre-wrap;\">Author, approve, and maintain company-wide material and process specifications, establishing the definitive inspection and qualification protocols required for flight, defense, and medical-grade hardware.</span></li><li style=\"font-size:11pt;margin:3px 0px;letter-spacing:0.25px;line-height:1.6;\"><span style=\"font-size:11pt;white-space:pre-wrap;\">Govern metallurgical laboratory operations and testing methodologies, driving advanced destructive and non-destructive testing (NDT) campaigns to substantiate component integrity and microstructural compliance.</span></li><li style=\"font-size:11pt;margin:3px 0px;letter-spacing:0.25px;line-height:1.6;\"><span style=\"font-size:11pt;white-space:pre-wrap;\">Lead high-level microstructural characterization and failure analysis investigations utilizing advanced optical microscopy, Scanning Electron Microscopy (SEM), and Energy Dispersive X-ray Spectroscopy (EDS) to solve complex manufacturing blocks.</span></li><li style=\"font-size:11pt;margin:3px 0px;letter-spacing:0.25px;line-height:1.6;\"><span style=\"font-size:11pt;white-space:pre-wrap;\">Design and oversee comprehensive mechanical testing campaigns (including tension, fracture toughness, and advanced fatigue testing like Axial and Rotating Beam fatigue) and implement robust statistical data analysis to validate part performance.</span></li><li style=\"font-size:11pt;margin:3px 0px;letter-spacing:0.25px;line-height:1.6;\"><span style=\"font-size:11pt;white-space:pre-wrap;\">Serve as the primary technical interface for tier-one customers and regulatory auditors; compile technical reports, deliver engineering presentations, and own the final certification documentation.</span></li><li style=\"font-size:11pt;margin:3px 0px;letter-spacing:0.25px;line-height:1.6;\"><span style=\"font-size:11pt;white-space:pre-wrap;\">Provide technical mentorship and coaching to junior materials engineers and lab technicians, raising the organization's collective technical capability while championing a culture of strict safety compliance (handling acids, bases, and heavy equipment).</span></li></ul><h6 style=\"font-family:&quot;Basel Grotesk&quot;,Arial,sans-serif;line-height:1.6;font-size:13pt;font-weight:600;letter-spacing:0.25px;margin-top:8px;margin-bottom:4px;padding-left:0px;\"><b><strong style=\"white-space:pre-wrap;\">Qualifications</strong></b></h6><ul data-pattern=\"discCircleSquare\" data-depth=\"1\" style=\"font-family:&quot;Basel Grotesk&quot;,Arial,sans-serif;font-size:11pt;font-weight:400;margin:8px 0px;line-height:1.6;padding:0px 0px 0px 32px;list-style-type:disc;\"><li style=\"font-size:11pt;margin:3px 0px;letter-spacing:0.25px;line-height:1.6;\"><span style=\"font-size:11pt;white-space:pre-wrap;\">8+ years of progressive engineering experience in an aerospace, defense, power generation, or medical implant materials laboratory environment.</span></li><li style=\"font-size:11pt;margin:3px 0px;letter-spacing:0.25px;line-height:1.6;\"><span style=\"font-size:11pt;white-space:pre-wrap;\">Bachelor’s degree in Materials Science, Metallurgical Engineering, or a related discipline. Master’s or Ph.D. is highly preferred.</span></li><li style=\"font-size:11pt;margin:3px 0px;letter-spacing:0.25px;line-height:1.6;\"><span style=\"font-size:11pt;white-space:pre-wrap;\">Expert-level understanding of physical metallurgy, phase transformations, and post-processing reactions specifically tailored to Laser Powder Bed Fusion (LPBF) or related metal additive manufacturing technologies.</span></li><li style=\"font-size:11pt;margin:3px 0px;letter-spacing:0.25px;line-height:1.6;\"><span style=\"font-size:11pt;white-space:pre-wrap;\">Proven track record of developing and scaling industrial-scale thermal profiles utilizing vacuum furnaces and Hot Isostatic Pressing (HIP) infrastructure.</span></li><li style=\"font-size:11pt;margin:3px 0px;letter-spacing:0.25px;line-height:1.6;\"><span style=\"font-size:11pt;white-space:pre-wrap;\">Expert hands-on proficiency in metallographic sample preparation, optical microscopy, SEM, and EDS analysis.</span></li><li style=\"font-size:11pt;margin:3px 0px;letter-spacing:0.25px;line-height:1.6;\"><span style=\"font-size:11pt;white-space:pre-wrap;\">Deep background in managing and analyzing complex mechanical testing protocols (tensile, fatigue, creep) along with strong familiarity with NDT inspection methodologies.</span></li><li style=\"font-size:11pt;margin:3px 0px;letter-spacing:0.25px;line-height:1.6;\"><span style=\"font-size:11pt;white-space:pre-wrap;\">Exceptional communication and technical writing skills, with a proven ability to lead cross-functional alignment between R&amp;D, Quality, Operations, and external stakeholders.</span></li></ul><p style=\"font-family:&quot;Basel Grotesk&quot;,Arial,sans-serif;font-size:11pt;font-weight:400;line-height:1.6;letter-spacing:0.25px;margin:4px 0px;padding:0px;text-align:left;\"><i><em style=\"font-size:11pt;white-space:pre-wrap;\">VulcanForms&nbsp;offers a competitive salary and equity&nbsp;package.&nbsp;Actual compensation is based on factors such as the candidate's skills, qualifications, and experience.&nbsp;In addition,&nbsp;VulcanForms&nbsp;provides comprehensive benefits including medical, dental, vision, and life insurance; generous paid time off; and a 401(k) plan with company&nbsp;match.&nbsp;</em></i></p><p style=\"font-family:&quot;Basel Grotesk&quot;,Arial,sans-serif;font-size:11pt;font-weight:400;line-height:1.6;letter-spacing:0.25px;margin:4px 0px;padding:0px;text-align:left;\"><i><em style=\"font-size:11pt;white-space:pre-wrap;\">The annual base salary range for this position is $130,000 to $179,000.&nbsp;</em></i></p>",
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Get this page with API

Rendered from the bluedoor Job Postings API. Reproduce it:

GET https://api.bluedoor.sh/job-postings/v1/jobs/2e5df26901cd89b257f74b0858a057dbfef5cc20?include=descriptionJSON
GET https://api.bluedoor.sh/job-postings/v1/orgs/87388a79-54c9-458f-9fbd-75f805551938JSON
GET https://api.bluedoor.sh/job-postings/v1/sources/96d5cbef-4f3b-4771-be4b-879921e69ce9JSON
GET https://api.bluedoor.sh/job-postings/v1/jobs/2e5df26901cd89b257f74b0858a057dbfef5cc20/eventsJSON